Bobice
| Joined: | Sun Nov 30th, 2008 |
| Location: | Bay Shore, New York USA |
| Posts: | 194 |
| Flavorite Brew: | Coffee |
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STANDING PILOT IGNITION
The thermocouple is the pilot's, well, co-pilot! It is the electronic device that senses if the pilot flame is hot enough to sustain burning the gas fuel from the burner. If the thermocouple thinks it's safe, then it keeps open the main gas valve located in the pilot assembly. If the thermocouple does not sense enough heat from the pilot flame (such as when the pilot is out), then the thermocouple shuts off the gas valve to the burners.
How the Thermocouple Works
So what is this thing and how does it work? Well the thermocouple (technically called a thermocouple junction) is a device that contains two metal wires welded at the ends and placed inside a protective metal case. The thermocouple sensor is found at the business end of the pilot flame and is designed to be placed in the hottest part of the flame. The other end is connected to the pilot valve body. As the thermocouple heats up, it produces a small amount of electricity and when it gets hot enough from the pilot, send a signal to open the gas valve by using a solenoid operated by a 24 volt transformer. The thermocouple calls the shots, and by converting heat to an electrical signal, it allows the gas valve to open or close.
Once the gas valve is open, gas is then constantly supplied to the pilot and as required for the gas burners (as called for by the thermostat). If the pilot goes out, then the thermocouple gets cold and produces no electric signal to open the gas valve's solenoid and the gas valve shuts off the gas supply to the pilot and burners.
Re-Lighting a Pilot: PREPARATION
The steps involved can vary slightly depending on your furnace model and pilot valve type, so if possible try and find the instructions inside the furnace door cover or in the instruction manual. Two of the most common types of pilot valve body assemblies either have a red reset button and a gas valve or no reset button and a valve knob that can be depressed. But whichever type you've got, if you have an older model furnace with a standing pilot (flame is lit all the time) then this is the basic procedure.Turn you thermostat to 80 degrees or to a setting that will demand heat. Make sure the thermostat is in "Heat" mode.Go to the furnace and find the pilot valve. The pilot valve body is a box shaped device into which the main gas line will run and is located near the gas burners. It will usually have a gas cock or valve knob that reads "On, "Pilot" and "Off." Locate this gas cock or knob.Turn the knob or gas cock to the "Off" position and wait about 3 minutes for any residual gas to clear away.Find the pilot. It's located near the gas burner tube assembly in the furnace.Get your match or lighter ready. Sometimes the pilot is hard to reach. If possible, try and use a long fireplace match when you light it. If you don't have a fireplace match then a butane BBQ grill lighter works well too. If you don't have that, then you can fasten a match to the end of a stick when you light the pilot. Re-Lighting a Pilot: IGNITION
To actually light the pilot proceed as follows:If you have a pilot with a red Reset button, turn the gas valve from "Off," to "Pilot."If you have a pilot with no red button, turn the knob from "Off" to "Pilot."Place the lit match or ignited lighter tip at the pilot and depress and hold the button or depress the knob as appropriate. Depress the button or knob for about 30 seconds. This maintains gas flow to the pilot until the thermocouple gets hot enough to open the main gas valve.Once the pilot stays lit, slowly release the button or knob and turn the gas cock or knob from the "Pilot" position to the "On" position. This will ignite the burners and keep the flow of gas supplied as required for the burners as called for by the thermostat.If the burners fail to ignite then it may be because the thermocouple did not get hot enough to open the gas valve. Wait a few minutes and then repeat the above procedure. This time hold the red reset button or depress the knob for about 45-60 seconds.Once the main furnace burners ignite, adjust the thermostat to the desired setting. When the Pilot Won't Stay Lit
If you've followed the previous steps on lighting the pilot and it still does not light after, or will not stay lit, then you probably have a problem with the thermocouple or an adjustment needs to be made to the pilot.
Pilot Has a Weak or Irregular Flame
If the pilot lights but the flame is a weak yellow flame, it will not get hot enough to heat the thermocouple to its set point allowing the gas valve to open.
A natural gas flame should be a bright blue with the tip of the flame having just a tinge of yellow. A propane flame should have a bluish green flame with a tinge of yellow at the tip. The flame should be strong enough to hit the thermocouple tip about 1/2 inch from the tip end. If the flame is weak or shaky looking, check to see that a breeze or draft is not blowing on it.
Adjusting the Flame
There is usually a small screw on the pilot valve body that will adjust the flame. You may have to refer to the manufacturer's instructions to find the screw. Turn the screw as needed to adjust the flame throw.
Yellow Flame
A yellow flame is caused by lack of air and incomplete combustion. It can be caused by a dirty pilot tube tip.
Split Flame
This is caused by dirt in the pilot tube. Take a needle or small nail and gently clean the tube.
Flickering or Wavering Flame
A flame that flickers is usually caused by a draft.
START-UP AND CHECKOUT Adjust Pilot Flame
The pilot flame should envelop 3/8 to 1/2 in. (10 to 13 mm) of
the thermocouple/thermopile tip. To adjust the
pilot flame:
1. Remove the pilot adjustment cover screw.
2. Turn the inner pilot adjustment screw clockwise to decrease, or counterclockwise
to increase the pilot flame.
3. Always replace the pilot adjustment cover screw and tighten firmly after completing adjustment to ensure
proper operation.
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Retired US Army Refrigeration Specialist / NYC Board of Education HVAC/R (Retired)
40 Years HVAC/R service, sales,installations. a tragedy has happen to me : http://web.me.com/zenzoidman/Bobice/
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