|View single post by Tronicsmasta|
|Posted: Sun Oct 10th, 2010 07:10 am||
|Kenmore Oasis HE, Whirlpool Cabrio HE, Maytag Bravos HE
Full Disassembly/Outer Tub Replace Guide
Part to Replace: Outer Tub Assembly
Difficulty: 2/3 out of 5 beers.
Professional: 40-60 mins.
Here is the machine:
This is me:
1. Open the top lid by depressing the tabs with a butter knife or putty knife between the top and cabinet. The picture below shows the top opened and the clips that you need to depress.
2. Prop the lid up against the wall so it stays at a 90 degree angle.
3. Remove the tub ring by releasing the tabs on the side and removing the recirculation hose by releasing the clamp.
4. Remove the wash plate bolt cover. There is a slot that meets with one of the wash plate "fins". Remove the wash plate by removing the 7/16in bolt. Pull up on the wash plate with a pair of pliers to remove it from the shaft. This will expose the wash plate shaft and basket hub.
5. Remove the basket by holding the inside of the balance ring and pulling straight up. Sometimes, corrosion gets stuck on the shaft making it very difficult to remove the basket. If you have this issue, fill the machine with a hose and the basket will start to float. keep filling it while pulling up on the basket then pushing it down again. BE SURE your drain hose is still in the stand pipe or you will have a mess. Eventually, the pressure of you pulling up and down and the pressure of the water lifting the basket should free up the corrosion and allow you to free it. then drain the water by putting the machine in a drain/spin only mode or by using a Wet/Dry vac. In the field, we use a Pony Pump.
7. Remove the sump cover by removing the 2-1/4in screws and lifting it.
8. You now have to options on servicing the bottom of the machine. I prefer to tilt it on the left side about 45 to 60 degrees from the floor or you can lay it on its left or right side.
9. Remove the rotor by using a 1/4in Allen Wrench or 1/4in to 1/4in hex screw driver bit on a 1/4in socket. You can lock the rotor by placing a small screw driver in one of the large holes and line it up with a hole on the stator under it.
10. Loosen up and disconnect the harnesses from the 2 pumps and black retainers first. You will not be able to disconnect the stator until you remove it. Using a permanant marker, mark the tub where end of the white RPS sensor is(See the top most arrow in the pic below) so you can properly re-align it during re-assembly. Remove the 4 bolts holding in the stator. On some Kenmore Oasis Models, they will be 3/8in bolts. Whirlpool Cabrio/Maytag Bravos will be 5/16in bolts. Disconnect RPS Sensor harness. If your RPS sensor has been replaced after June 2008(estimated date) or your machine was made after June 08, your RPS Sensor and connector might be black and have a different plug than what is in these pics.
11. Remove the pumps by removing the 5/16in screws and clamps. In the picture, I still have the rotor and stator on. Your rotor and stator should be off by now. Disconnect the pressure switch hose, clip and screw, and separate the bracket from the shock shaft.
12. Stand the unit up. Tilt it to the side a bit and place a small bucket, bowl, or 4x4 block of wood under the rotor shaft. I keep a tire stop in my truck for this purpose. In the picture, I used a small thermostat recycling bucket that we keep in the office.
13. Stand the machine up slowly while holding the tub in the center. This will allow the tub to clear the top of the cabinet. It should look like this after your done.
14. Release the shocks by depressing these tabs and push these rings down and clear the shocks from the tub.
15. Remove the tub from the cabinet. Remove any parts that need to be transferred to the new tub. Depending on the model parts might include insulation and retainers, heaters, recirculation tube and bracket.
16. Have a beer and reassemble.
It is never a bad thing to leave it to the professionals. Inexperience can lead to more damage or risk of injury. You can always call A&E Factory Service (1-800-905-9505), Sears(1-800-469-4663), or local service man you can trust (servicemagic.com).